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Polaris 2018-2024 Ranger XP 1000 Blow Off Valve (BOV) Kit — Install Guide

Polaris · 2018-2024 RZR · SKU 100FP0228

What's in the Box

Polaris RZR kit contents
Included parts
Ranger BOV Kit Qty 1
Hardware Kit Qty 1
Required tools
Screwdriver
T-30 socket
Pinch Clamp Tool
Dielectric Grease

Installation

1
Remove the 1.0” plug from charge tube. Loosen 25-40mm worm drive.
2
Install the pre filter around the BOV, secure with a zip tie. Install into the charge tube with 25/40mm worm drive clamp.
Polaris RZR installation
3
Cut (2) zip ties holding the rear harness for throttle body and bed box. Unplug throttle body, rear connector. Lay the harness over the valve cover area.
4
Remove charge tube from throttle body, push tube below the frame.
Polaris RZR installation
5
Remove (4) T-30 screws mounting the throttle body to the plenum.
6
Locate the throttle body spacer and O-ring. Make sure the barb fitting is located on top, facing away from the EVP logo. Apply dielectric grease to the O-ring.
Polaris RZR installation
7
Check the plenum O-ring for cracks or tears, replace it if needed. Apply dielectric grease to this O-ring as well.
8
Install the throttle body and spacer together with supplied (4) screws BEFORE MOUNTING. Fasten down to the plenum, don’t over-tighten.
Polaris RZR installation
9
Route the vacuum line from the BOV to the barb fitting located on the throttle body spacer. Route the line under the intercooler, between the valve cover and CVT duct. Use supplied 13.3mm pinch clamp. Reinstall charge tube and clamp.
10
Reinstall all connectors and use supplied zip ties to remount the harness.
Polaris RZR installation
Polaris RZR installation