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Polaris 2019-2021 RZR Dynomite Turbo Kit — Install Guide

Polaris · 2019-2021 RZR · SKU 600FP0017

What's in the Box

Included parts
Dynomite Turbocharger Qty 1
1300cc Fuel Injectors with Adaptors and Spacers Qty 2
Dynomite Flash (91,110, E85) Qty 1
EVP Charge Tube Kit (Color Options) Qty 1
V-Flow Intake Kit (Color Options) Qty 1
EVP Blow Off Valve (BOV) Kit Qty 1
Required tools
Torque Wrench
Anti-Seize/ Penetrating Lube
Flat Head Screwdriver
Metric Socket Set
Metric Open End Wrench Set

Installation

1
Although the kit can be installed without removing the bed, it is highly recommended to remove it for better access.
2
Install 1300cc fuel injectors with adaptors and spacers.
3
Remove the heat shields over the top of the engine and heat shields attached to the header/turbocharger.
4
Remove OEM charge tube, intake pipe and airbox.
5
Soak the bolts holding the down pipe (turbo exhaust pipe) to the turbocharger with PB Blaster or other penetrating lubricant and let sit for 30 minutes, then remove and clean with a shop rag. Save gasket.
6
Remove oil drain hose from turbocharger, but leave it connected to the engine.
7
Label the vacuum lines going to the wastegate actuator and compressor cover turbo port and disconnect from turbocharger.
8
Remove the 13mm oil supply banjo bolt from the top of the OEM turbo. Make sure to save both copper washers as well as the banjo bolt.
9
Remove the fasteners connecting to the top of the OEM turbo support bracket (TSB) to the turbo charger (reference the shop manual pages at the end of these instructions.).
10
Loosen the (4) bolts securing the TSB to the frame and pull toward the front of the vehicle to give enough clearance to remove the OEM turbocharger.
11
Remove the turbocharger from the engine by removing the (4) hex nuts and (2) socket head bolts. A ball nosed Allen socket with an extension works best for the socket head bolts.
12
Remove the OEM turbocharger from the engine.
13
Transfer the OEM turbo charger to a clean workbench.
14
Remove the oil drainpipe. Clean off any remaining gasket from the flange.
15
Install the oil drainpipe onto the EVP Dynomite turbocharger using the new supplied gasket.
16
Install the Dynomite turbocharger onto the engine and secure with (2) nuts.
17
Before permanently installing the turbo support bracket (TSB), install all turbo to engine fasteners- socket head cap screws and nuts. The nuts are to be torqued to 26 ft lbs and the socket head cap screws to 17 ft lbs.
18
Install the OEM support bracket bottom frame bolts loosely. Re-use the bolts and nuts that originally held the turbocharger to the top of the OEM support bracket and tighten. Now tighten the support bracket bottom bolts.
19
Using the supplied syringe put oil in the oil supply boss, then install the oil supply line and banjo bolt reusing the copper washers – one on each side of the banjo bolt. Torque the oil supply banjo bolt to 33 ft lbs.
20
Install EVP charge tube- re-use the OEM intercooler T bolt clamp.
21
Reconnect the vacuum lines to the turbo compressor port and wastegate port (make sure they are connected to their designated positions.).
22
Connect the oil drain line re-using the OEM spring clamp.
23
Reinstall the exhaust downpipe re-using the OEM steel gasket and bolts – it is best to use anti-seize on the downpipe to the turbo bolts prior to installation.
24
Reinstall all heat shields.
25
Reinstall the intake elbow and airbox.
26
Reinstall the bed and all plastic pieces.
27
Install clutching – STM clutches or weights and springs included in the kit.
28
Once the vehicle is complete, install the ECU and key on NOTE: DO NOT start the vehicle. Make sure you hear the fuel pump.
29
Start vehicle and let it idle. Check for leaks.
30
Allow vehicle to warm up (160-degree water temperature).

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.