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2020+ Sea-Doo 230/300/325 Free Flowing Exhaust Kit — Install Guide

Sea-Doo · 2020+ Sea-Doo · SKU 903FS0091

What's in the Box

Sea-Doo Sea-Doo kit contents
Included parts
Resonator Delete Silicone Qty 1
1/4" Plug Qty 1
Pinch Clamp Qty 1
Required tools
6, 8mm Socket
Screw Driver
Cutting Tool

Installation

1
Remove seat. Remove the central intake tube by loosening (2) 8mm hose clamps and (2) rubber straps.
2
Remove the hose clamp holding the diverter valve to the intake tube. Remove the valve.
Sea-Doo Sea-Doo installation
3
Loosen the clamp on the intake tube holding it onto the compressor.
4
Cut the zip tie holding the resonator hose and water line bracket.
Sea-Doo Sea-Doo installation
5
Remove (2) 8mm hose clamps holding the resonator hose to the water box and resonator.
6
Cut (4) zip ties and remove the rubber strap.
Sea-Doo Sea-Doo installation
7
Remove the (2) 8mm clamps on the 90 degree elbow, slide resonator up.
8
Remove (3) water lines from the intercooler. Also remove both charge tubes from the intercooler.
Sea-Doo Sea-Doo installation
9
Remove (2) rubber straps holding the intercooler in place.
10
Remove the intercooler.
Sea-Doo Sea-Doo installation
11
Remove the rubber grommet from the top of the resonator. Remove resonator.
12
Remove the resonator rubber mat and 90-degree elbow from the hull.
Sea-Doo Sea-Doo installation
13
Install the new free flowing exhaust tube from the water box to the hull exit coupler. Reuse (2) 8mm hose clamps.
14
Reinstall the intercooler, (2) rubber straps, (2) charge tubes, and (3) water lines.
Sea-Doo Sea-Doo installation
15
Zip tie (2) clear venturi tubes loosely to the free-flowing exhaust.
16
Zip tie the hose bracket to the free-flowing exhaust.
Sea-Doo Sea-Doo installation
Sea-Doo Sea-Doo installation
Sea-Doo Sea-Doo installation
Sea-Doo Sea-Doo installation