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2024+ Sea Doo Spark Squirter Exhaust Kit — Install Guide

Sea-Doo · 2024+ Sea-Doo · SKU 903FS0113

What's in the Box

Sea-Doo Sea-Doo kit contents
Included parts
Squirter Exhaust Silicone Qty 1
Exhaust Outlet Qty 1
Exhaust Trim Ring Qty 1
Exhaust Nut Qty 1
Hardware Kit Qty 1
Required tools
T25 Socket
Rachet
Flat Head Screwdriver
3.0” Whole Saw/ 1/8” Drill Bit
Drill

Installation

1
Remove the top deck, see “Hull Removal Instructions”.
2
VTS Models Only: Remove the 13mm bolt that connects the pump bucket to the VTS actuator.
3
Drill out the rivet on the OEM exhaust nut. Use a 1/8” drill bit.
Sea-Doo Sea-Doo installation
4
Use supplied exhaust nut wrench and loosen the exhaust nut.
5
Loosen the worm drive holding the “J” tube onto the water box.
6
Remove the OEM muffler and “J” tube from the hull.
Sea-Doo Sea-Doo installation
7
Install (1) supplied O-ring onto the exhaust plug. Install the exhaust plug into the hull from the jet pump location. The threads should be on the inside of the hull. Reuse the OEM plastic nut. Torque with supplied nut wrench. Drill a .191” (#11) hole into the nut and plug and install the 3/16” rivet.
8
Remove the BRP logo from the rear deck.
9
Loosely install the trim ring and measure down 1.45” from the top rib. Drill a piolet hole before using the 3.0” hole saw to ensure you’re in the correct location.
Sea-Doo Sea-Doo installation
10
Install the exhaust outlet as shown.
11
Install the squirter exhaust tube from the waterbox to the exhaust outlet. Reuse the OEM worm drive clamp on the waterbox side. Use supplied worm drive on the exhaust outlet side.The EVP logo will be closest to the waterbox.
Sea-Doo Sea-Doo installation
Sea-Doo Sea-Doo installation

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.