Kawasaki H2 Secondary Clutch Cover Adaptor Assembly — Install Guide

1

Remove the driver side rear shock from the trailing arm. Remove the (10) 10mm screws holding the clutch cover on. With the clutch cover off, drill a pilot hole right in the middle of the secondary cut out on the inside of the cover.

2

With a 6.0” hole saw, flip the cover over and drill from the outside inward. Align the hole saw with the piolet hole, making sure the 6.0” hole is aligned correctly.

3

Clean up the area, you can file and sand the cutting edge.

4

Install the adaptor onto the clutch cover. It can only fit in one direction. Mark the holes with a sharpie and drill with a 1/4" drill bit.

5

Flip the adaptor over, lay a generous bead silicone around the adaptor.

6

Install a generous bead of silicone on the clutch cover. Around the mounting holes and the two low valleys.

7

Install the adaptor to the clutch cover. Install the (5) flanged screws through the cover. Apply more silicone to these screws if desired.

8

Flip the cover over and install washers and lock nuts. Fasten the hardware together.

9

Hold a flashlight around the adaptor and fill in any holes with silicone. Pay attention to the lower valleys. Wipe excess silicone away with a rag.

10

You can install the clutch cover and use it. It won’t be waterproof until the silicone is fully hardened.