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EVP Big Rotor Brake Kit for Can-Am Defender, Commander & — Install Guide

Can-Am · Defender · SKU 3901010007, 3901010008, 6001990282, 6001990283, 3901010005, 3901010006

What's in the Box

Can-Am Defender kit contents
Included parts
Hardware Kit Qty 1
Front and rear rotors Qty 4
Caliper adapter brackets Qty 4
Required tools
Screwdriver(s)
Ratchet
Torque wrench
Small torch
sockets

Installation

1
Remove tire with 17mm socket.
2
Using T-30 remove brake pad pins.
Can-Am Defender installation
3
Remove brake caliper using 15mm socket.
4
Removed brake pads and slide mounting bracket out of caliper.
Can-Am Defender installation
5
Match old bracket up with new bracket that you will be transferring the pins to.
6
Remove clip from oem bracket.
Can-Am Defender installation
7
Set bracket in vice “or press if available” heat bracket with small torch and pound pin out from the side you removed clip from.
8
Set pin into new bracket and tap into place, you can slide a socket over pin to pound on if more force is needed. Reinstall c-clip to pin. Figure 7.
Can-Am Defender installation
9
Remove threaded pin, use Loctite install pin into new bracket, don’t lose the washer under pin.
10
Remove cv axle nut (24mm), remove hub and rotor and set on bench and remove 4 torx bolts (T-40), heat will be needed Loctite is on bolts.
Can-Am Defender installation
11
Install new rotor (larger marked with f) with new hardware, use red Loctite and torque to 25ft/lbs.
12
Reinstall hub, hand tighten nut, Install new caliper mount on caliper, install brake pads mount caliper and torque to 37 ft/lbs, hold brakes and torque axle nut to 184 ft/lbs.
Can-Am Defender installation
13
Repeat process on opposite side, when moving to the rear the steps will be the same except the hubs will have Loctite holding them to axle, you will need to heat and use a 3 jaw puller to remove hub.
Can-Am Defender installation
Can-Am Defender installation

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.