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Kawasaki H2 Catch Can — Install Guide

Kawasaki · H2 / Z1 · SKU 1562030005 (Green), 1562030006 (Black)

What's in the Box

Kawasaki H2 / Z1 kit contents
Included parts
Hardware Kit/Brackets Qty 1
Catch Can Assembly Qty 1
Silicone Hose Assembly Qty 1
Required tools
Screwdriver(s)
Pinch Clamp Tool
Allen wrenches
Pliers

Installation

1
Locate catch can mounting bracket.
2
Remove (2) Phillips screws on top left of box and (1) bolt from bed support bracket. You can reuse the Phillips screws or install (2) supplied M6x20 black flanged button heads later.
Kawasaki H2 / Z1 installation
3
Slide bracket behind support and between bed and frame. Reinstall OEM bolt for support bracket.
4
Mount can catch with supplied M8x16 socket cap screws. Make sure drain is clocked towards back of vehicle.
Kawasaki H2 / Z1 installation
5
Install silicone hose onto the catch can, fasten down with supplied 25-40 worm drive. Route hose along bed and on the inside of shock.
6
Mount the 5/8 Adelle clamp to front bar on box using supplied M6x30 socket head with nut.
Kawasaki H2 / Z1 installation
7
Install (1) 1-3/16 Adelle clamp to the 5/8 Adelle clamp at 90 degrees. Use M6 locknut to fasten down.
8
Remove (1) Phillips screw by voltage regulator and install 1-3/16 Adelle clamp. Reuse OEM hardware.
Kawasaki H2 / Z1 installation
9
Remove crankcase vent hose from backside of supercharger duct. It is fastened with a spring clamp.
10
Route crankcase hose over to driver side of vehicle.
Kawasaki H2 / Z1 installation
11
Mark hose at second bend and cut flush. Install supplied 5/8 coupler between the silicone hose from catch can and OEM crankcase hose. Use the OEM spring clamp on the factory hose (incase you need to remove it later), use a 28.6mm pinch clamp on the silicone hose.
12
Mount the other flat plate on the opposite side of the box, same location as the catch can bracket. Mount with the tab facing outwards. This will level the bed out. You can reuse the OEM Phillips screws or supplied M6 black flange screws.
Kawasaki H2 / Z1 installation
13
Route the 1/4 drain hose down the rear frame, securing the hose with zip ties. Use a 13.3mm pinch clamp to fasten the hose to the barb fitting on the catch can.
14
Cap the hole on back of supercharger duct with supplied cap and pinch clamp.
Kawasaki H2 / Z1 installation
15
Check all clamps are tight and adjust as necessary so hoses are not rubbing on anything.
Kawasaki H2 / Z1 installation
Kawasaki H2 / Z1 installation
Kawasaki H2 / Z1 installation
Kawasaki H2 / Z1 installation
Kawasaki H2 / Z1 installation

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.