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Kawasaki H2 Race Bypass Exhaust — Install Guide

Kawasaki · H2 / Z1 · SKU 2002030002

What's in the Box

Kawasaki H2 / Z1 kit contents
Included parts
2.25” Exhaust Donut
Race Bypass (side)
Brackets & Hardware
Required tools
Alcohol and Microfiber
Philips Screwdriver or Socket
Metric Sockets
Torx Socket
Anti-Seize
Torque Wrench

Installation

1
Remove front cargo bed cover by removing (8) quick rivets. There is a tab underneath the cover holding up against the intercooler cover, you may need to pop the intercooler cover up.
2
Remove the lower cargo bed by removing (12) quick rivets, (4) cargo tie downs, (4) screws. It helps to remove (4) push darts holding the rear fascia on. Remove bed.
Kawasaki H2 / Z1 installation
3
Remove heat shields under the bed by removing (8) Philips head screws and (2) 10mm. Some screws are through bolted.
3
Photo of heat shields removed.
Kawasaki H2 / Z1 installation
4
Remove the top heat shields on the header. Remove (5) 10mm nuts and washers.
5
Disconnect the 02 sensor located on the rear of the vehicle. Remove the 02 sensor from the mid pipe. Don’t damage the 02 sensor.
Kawasaki H2 / Z1 installation
6
Remove both side muffler hanger brackets from the frame. (4) 14mm bolts.
7
Remove (2) 14mm exhaust bolts and springs from the connection between the header and side muffler.
Kawasaki H2 / Z1 installation
8
Remove (2) 14mm exhaust bolts and springs from the connection between the rear muffler and side muffler.
9
Remove the side muffler, there is hanger in the front you must slide out of the rubber grommet. Remove both exhaust donuts.
Kawasaki H2 / Z1 installation
10
When installing the new side muffler, use the (1) included 2.25” exhaust donut for the rear muffler mating. Use the OEM 2.0” for the header mating. Apply copper anti-seize to the threads of the 02 sensor. Installation will be the same process as removal.
11
Wipe the entire exhaust system down with alcohol to remove any fingerprints or debris before first start up.
Kawasaki H2 / Z1 installation
12
Reinstall the factory heat shields and plastics in reverse order.
Kawasaki H2 / Z1 installation