Skip to content
English
Create a Ticket
  • There are no suggestions because the search field is empty.

Can-Am Maverick R Captain’s Choice Muffler — Install Guide

Can-Am · 2019 Maverick R · SKU 301DC0097-301DC0101 (Tip options)

What's in the Box

Can-Am Maverick R kit contents
Included parts
Captain Choice Muffler Qty 1
Wiring Harness Qty 1
Set of Tips Qty 1
Required tools
Anti seize
10, 11, 13mm Socket
22mm Wrench
Spring Tool
Cleaning Supplies
(Alcohol/Windex)

Installation

1
Make sure the vehicle is cold and parked on a flat surface. You can remove the bed but it is not required.
2
Remove the muffler joint heatshield by removing (3) 10mm screws.
Can-Am Maverick R installation
3
Remove the (3) 13mm screws holding the OEM tip on. Two are located on the sides and one located on top. Also remove the spark arrestor.
4
Remove (4) exhaust springs holding the muffler to downpipe. Keep these springs.
Can-Am Maverick R installation
5
Remove (4) 13mm bolts with nuts. (2) of the 13mm bolts have anti vibration mounts. Keep these.
6
Remove the muffler from the rear-right side.
Can-Am Maverick R installation
7
Install the new muffler from the right rear of the vehicle. Mount it to the OEM bracket. Reuse OEM hardware. Don’t tighten any bolts down yet.
8
Reinstall the (4) exhaust springs holding the downpipe and muffler joint together.
Can-Am Maverick R installation
9
Wipe down the entire exhaust system in this sequence: Brake cleaner, Windex, finished off with rubbing alcohol. This will remove all fingerprints during installation.
10
Install your set of tips onto the muffler, angle them however you want. Tighten down with supplied clamps, DON’T OVER TIGHTEN!
Can-Am Maverick R installation
11
Reinstall the muffler jointer heat shield, using OEM hardware.
12
(Captain Choice ONLY): Remove the passenger seat, center tunnel panel, and transmission oil filter housing. Pop a blank auxiliary switch out of the dashboard, insert the supplied wire harness through the hole and push the switch into place.
Can-Am Maverick R installation
13
Route both pigtails through the center tunnel. The shorter ring terminals will go to the bus bar located in the center tunnel. The longer harness will route through the firewall back to the shocker actuator. Zip tie excess wire.
Can-Am Maverick R installation
Can-Am Maverick R installation
Can-Am Maverick R installation

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.