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Can-Am Maverick R Flex Fuel Assembly — Install Guide

Can-Am · Maverick R · SKU 2532010006

What's in the Box

Can-Am Maverick R kit contents
Included parts
Flex Fuel PCB Assembly Qty 1
Flex Fuel Harness Qty 1
Flex Fuel Sensor Qty 1
Hardware Kit Qty 1
NOTE: We decided to add one mor
system. In addition to the ethan
percentage gauge on the info dis
problem with the system. The way
ethanol content, or if the ECU l
ethanol content on the BRP infor
100%. In addition, boost and ign
were pure pump gas in the tank.
communication with the EVP Ethan
settings resume to their appropr
ethanol content display will rea
will continue to flash and power
NOTE: If flashing your vehicle w
diagnostic port, NOT the E
Required tools
Metric Sockets Set
Torx Socket Set
Dielectric Grease
Rags, Pinch Clamp Tool
e safety feature to the EVP Maverick R Flex Fuel
ol content display which replaces your factory boost
play, we also added a visual indicator if there is a
it works is if the ECU detects a rapid change in the
oses contact with the EVP Ethanol control module, the
mation display will flash alternatively between 0 and
ition values are reduced to their lowest levels as if there
After 30 seconds, if the ethanol content is stable and/or
ol control module is resumed, all ignition and boost
iate levels for the indicated ethanol content and the
d normally. If the problem persists, the ethanol content
is limited to the lowest level.
ith CodeShooter, plug directly into the vehicles
VP port replicator.

Installation

1
Remove the driver’s seat from the rails. Lift the bottom seat cushion and remove (4) 13mm bolts.
2
Before fully removing the seat, unplug the seat belt sensor and remove the 18mm bolt holding the harness in place. DON’T CUT THIS HARNESS OFF!
Can-Am Maverick R installation
3
Remove the center tunnel cup holders. Pinch in the middle and pull out (4) clips.
4
Pop off the driver side upper tunnel panel, you don’t need to remove it. Just pop the panel out of the (4) clips, no need to remove any push darts of T-30 screws.
Can-Am Maverick R installation
5
Remove the driver side tunnel panel. Remove (2) T-30 on the rear and pop the panel out of 3 clips, twist upward. You don’t need to remove this panel, if you would like too remove the panel, remove (1) Gold T-30 on the front side of the panel.
6
Cut the (3) zip ties holding the fuel line to the plastic molds, from the quick connection backwards.
Can-Am Maverick R installation
7
Place rags under the quick connection. Remove the blue safety clip on the quick connection. Press in the release and split the quick connection joint. With the zip ties cut you can slide the entire rear part of the fuel hose backwards. DO NOT BEND OR KINK THIS HOSE. Cut 2 inches off the male end of the quick connections.
8
Install the supplied pinch clamp on the hose. Install dielectric grease on the barb side of the supplied female quick connection fitting. Install on the hose, it will take some effort.
Can-Am Maverick R installation
9
Install the flex fuel sensor inline of both female fittings. Reinstall zip ties on the rear fuel line. You can zip tie the flex fuel sensor if you want, it is solid just being put inline.
10
The harness is labeled below. The boost control portion is not used for this product.
Can-Am Maverick R installation
11
Install the main computer board connector to the black box. Screw it together DON’T OVER TIGHTEN! On the back side of the black box, install one of the Velcro strips.
12
You can mount the black box anywhere, it is water resistant, but we still recommend mounting it up high. We found under the dash on the body control module (BCM) works well. The harnesses is long enough to mount the box anywhere on the car.
Can-Am Maverick R installation
13
Plug the diagnostic port connection into the diagnostic port. Route the flex fuel sensor connector down the dash to the sensor. Plug it in, make sure to press the grey locking tab in. Coil up the extra wire and unused connectors.
14
It is best to “key on” the vehicle and check for leaks. You can also hook up your CodeShooter and flash your vehicle to a flex fuel tune and start the vehicle. If no leaks, reinstall all the plastics and seat.
Can-Am Maverick R installation