Skip to content
English
Create a Ticket
  • There are no suggestions because the search field is empty.

Polaris Pro R Magnum Twin Exit Slip-On Exhaust — Install Guide

Polaris · Pro R (RZR)

What's in the Box

Polaris Pro R (RZR) kit contents
Included parts
EVP Muffler Qty 1
Dual Tips Qty 1
Muffler Donut Gasket Qty 1
Required tools
10, 13, 14, 15mm Socket
T-40, T-50 Socket
Torque Wrench
Sharpie

Installation

1
Remove the (4) T-45 screws holding the bed in, remove the bed.
2
Underneath the bed will be (4) T-40 screws, remove them.
3
Remove (2) T40 screws on the outside of the car, holding the rear plastics on.
4
Remove (2) T-50 bolts holding the rear valence on. (There are 2 metal clips above plastic).
Polaris Pro R (RZR) installation
5
Remove the (2) 14mm flange bolts with springs, sealing the muffler.
6
Mark the lower exhaust mounting bolts for correct alignment when installing the new muffler. Remove (2) 13mm bolts once done.
7
Slide the muffler towards the passenger side, out of the exhaust hangers. Pushing the left side of the muffler towards the engine, spin the muffler clockwise and pull the muffler out of the rear.
8
Swing the new muffler into the rear opening. Slide the muffler into the exhaust hangers, leaving the lower one loose.
Polaris Pro R (RZR) installation
9
Install the donut exhaust gasket into the muffler, tighten the (2) 13mm bolts with springs down.
10
Install the tips, leave them loose so you can move them around. Once lined up, tighten down.
11
Align the (2) 14mm lower hanger flange bolts. Tighten down.
12
Reinstall the rear plastic (temporarily) to align the muffler and tips.
Polaris Pro R (RZR) installation
13
Using a 10mm socket, torque the tips to 95 in/lbs.
14
Using a 15mm socket, torque the muffler clamp to 18 ft/lbs.
15
Reinstall all rear plastics and box.
Polaris Pro R (RZR) installation

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.