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Polaris Rising Rate Surge Tank Kit — Install Guide

Polaris · RZR · SKU 500FP0040 (XP Turbo/S), 500FP0039 (Pro XP & Turbo R)

What's in the Box

Included parts
EVP Surge Tank Assembly Qty 1
20amp Mini Fuse Qty 1
13.3mm Pinch Clamp Qty 1
2” Heat Shrink Qty 1
Shim (XP Turbo ONLY) Qty 1
Required tools
EVP Fuel Pump Nut Tool
Solder Gun
Heat Gun
Pinch Clamp Tool

Installation

1
Remove the OEM fuel pump assembly out of your vehicle. It will be located underneath the passenger seat (back passenger seat if 4-seater). DO NOT break the green/blue safety clips holding the fuel lines on. It is easiest to remove the fuel pump assembly nut with EVP tool (953RU0305).
2
Remove the float sending unit from the OEM fuel pump. On the XP Turbo/S assembly use a small screwdriver to push the black clip inward, push the sending unit upward. On a Pro XP/Turbo R use a small screwdriver and push the sending unit downward. Remove.
Polaris RZR installation
3
Remove the OEM float from the OEM assembly, install it onto the EVP rising rate assembly. Solider the float assembly, wires orientation doesn’t matter.
4
Double check all hoses, clamps, float, and wiring harness before installing. Make sure to reuse the OEM circle gasket between the fuel hat and fuel tank.
Polaris RZR installation
5
Always install the fuel float first and fuel sock second. You can also remove the float arm from the assembly and install into the tank. Install the surge tank into the fuel tank about 2.0”. Then reinstall the float arm to the float assembly. See below.
6
Install the fuel nut, connect the fuel pump to the OEM harness. Reinstall the fuel line to the quick-connect swivel fitting and install the fuel regulator vacuum hose to the charge tube. DO NOT connect it to anything else.
Polaris RZR installation
7
Locate your fuse box (underneath steering wheel). Remove the fuel pump fuse and install supplied 20amp fuse.
Polaris RZR installation

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.