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Polaris XP Turbo/S & Pro XP Silicone Charge Tube Kit — Install Guide

Polaris · Pro XP (RZR) · SKU Black (100FP0020), Voodoo Blue (100FP0021), Orange (100FP0022), Red

What's in the Box

Polaris Pro XP (RZR) kit contents
Included parts
EVP Charge Tubes Qty 1
14.5mm Pinch Clamp Qty 2
Aux Port Block-Off Qty 1
Barbed Fitting Qty 1
M6 x 16mm Head Cap Screw Qty 1
with Thread-Locker.
32mm Worm Drive Clamp Qty 1
Required tools
Torx Bits
Allen Wrenches
Silicone Grease
7/16” Socket
Side Cutters

Installation

1
Remove the rear access panel to the top of the engine.
2
Remove diverter valve from factory charge tube.
3
Disconnect map sensor electrical connection.
4
Loosen both front and rear T-bolt clamps – these will be reused.
5
Remove the OEM charge tube being careful not to damage the OEM map sensor, wiring, or vacuum hoses.
6
Remove map sensor from OEM charge tube by unscrewing the T25 bolt securing the sensor.
7
Apply silicone grease to the map sensor O-ring and install map sensor into the EVP silicone charge tube. Secure using the Thread-Locked M6 X 12mm bolt.
8
Install the supplied barb fitting into the small port on the side of the EVP charge tube. Slide a 14.5mm pinch clamp onto the port. Using a side cutter or pinch clamp tool, pinch the ears of the clamp to tighten. Install vacuum port block-off onto the exposed barb end. Alternatively, this port can be used for a boost gauge, or to operate the EVP Captain’s Choice cut out exhaust. Please see Captain’s Choice instructions if this is the case.
9
Install the OEM T-bolt clamps (without springs) onto the respective ends of the charge tubes. Install the charge tube onto the OEM intercooler first, then install front end onto the turbocharger. Do Not tighten clamps.
10
Slide the supplied 32mm worm drive clamp onto the BOV port and install BOV or diverter valve. Note, if the fitment is tight, wet the silicone with soapy water and retry. Tighten clamp.
11
Rotate EVP silicone charge tube to provide adequate clearance for the BOV or diverter valve. Once clearance is achieved tighten both charge tube t-bolt clamps.
12
Reconnect map sensor electrical connection. Charge tube installation is complete.

Note: This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noise- regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.